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AIChE CCPS Process Safety Professional Certification Sample Questions:

1.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) No RBPS elements could have prevented this incident
B) Only Emergency Management was involved
C) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
D) Only Mechanical Integrity was involved

2. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

A) Emergency Management
B) Contractor Management
C) Measurement and Metrics
D) Auditing
E) Safe Work Practices
F) Management Review and Continuous Improvement

3. A material had been oxidized many times, without incident, under an oxygen atmosphere in a small pilot plant vessel. While scaling up to a larger vessel, the plant engineers decided they could improve gas/liquid contact by using a more efficient feed dispersing system. This dispersing system filled the reactor ' s vapor space with a fine combustible mist. Several hours after startup, the vessel was ruptured by an internal mist explosion. The source of ignition was a small amount of catalyst left over from an earlier set of experiments. This was a phenomenon that the engineers had not considered. Which of the following risk based process safety elements could have helped prevent this incident? (Select all that apply)

A) Emergency Management
B) Contractor Management
C) Measurement and Metrics
D) Management of Change
E) Process Knowledge Management

4. An organization with strong Conduct of Operations is able to minimize: (select all that apply)

A) The normalization of deviation
B) The frequency of process safety incidents
C) Misunderstanding of expectations
D) The frequency of operator refresher training
E) The frequency of process safety audits

5. The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?

A) True
B) False

Solutions: